- Remove the old clutch: To access the clutch, you may need to remove the chain guard and any other obstructions. Using a clutch removal tool specific to your go-kart model, carefully disassemble the old clutch from the engine’s crankshaft.
- Inspect the crankshaft: With the old clutch removed, inspect the engine’s crankshaft to ensure it is clean and free from any debris or damage. If necessary, clean the crankshaft with a cloth or brush.
- Install the new clutch: Follow the manufacturer’s instructions included with the clutch kit to correctly install the new clutch. Typically, you’ll need to slide the clutch onto the engine’s crankshaft and secure it with the appropriate fasteners. Tighten the fasteners gradually and evenly to the specified torque value using a torque wrench.
- Install the new chain (if included): If the clutch kit includes a new chain, use a chain breaker tool to remove the old chain from the go-kart. Then, thread the new chain through the sprockets and attach the master link or use a chain connector to close the loop. Ensure the chain is tensioned correctly; consult your go-kart’s manual for the proper tensioning procedure.
- Check clutch engagement: After installing the new clutch and chain, slowly rotate the engine’s crankshaft by hand and observe the clutch engagement. The clutch should smoothly engage and disengage without any binding or excessive resistance.
how to install go kart clutch
how to install a clutch on a go-kart
